4100 Series Spring Starter

For diesel engines from 12 L to 18 L

The 4100 Series is a spring starter for diesel engines from 12 L to 18 L. Starting energy is stored by hand-winding an internal stack of disc springs, so no battery, compressed air or hydraulic power is needed.

Typical uses: marine emergency generator sets, data center standby generator sets, fire pump sets and offshore oil & gas platforms.

Engine size 12–18 L
Mounting flange SAE 1, 2 & 3
Engine size Clockwise / counter-clockwise
Engine size Manual winding handle
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Key Advantages

01

No External Power Needed

Apart from manual winding, no other energy source is needed, so starting does not depend on batteries, compressed air or mains power. Not affected by battery failure, self-discharge or electrical shorts.

02

No Electrical Sparks

Purely mechanical design: no electrical sparks are produced during starting. Suited to environments where sparks must be avoided, such as offshore oil drilling, coal mine rail cars and some chemical processing sites. Please confirm your site requirements.

03

Standard SAE Flange

Compact SAE-standard flange interface allows direct bolt-on replacement of an electric starter, where the mounting fits, without modifying the flywheel housing.

04

Pre-Engaged Pinion

The pinion fully meshes with the flywheel ring gear before cranking torque is applied, reducing gear-tooth impact and wear.

05

Low Maintenance

Requires no battery replacements or oil refills, reducing maintenance work on site.

06

Built for Demanding Environments

Solutions can be adapted to high- or low-temperature requirements.

Installation Options

Two ways to fit the 4100 Series.

Replace the electric starter

Where the mounting fits, bolts directly onto the electric starter’s SAE mounting position, with no change to the flywheel housing.

Dual-starter installation

Installed together with an electric starter, this needs a flywheel housing with two starter mounting positions. For engines with only one, a custom dual-lug flywheel housing can be supplied.

Engine Compatibility

Suitable for large-displacement diesel engines from the manufacturers below. Please send us your engine model to confirm fit.

Weichai: WP12, WD618 Deutz: BF6M1015 MWM: TBD234 V12 MAN: D2866

Also successfully adapted to engines from Yuchai, Perkins, SDEC, Doosan, Caterpillar and others.

All brand names are the property of their respective owners and are used for identification purposes only.

Parameters & Dimensions

4100 Series

Dimensions are for reference only. Contact us for a drawing.

Mounting flangeSAE 1, 2 & 3
Engine displacement / max cylinders2.0 L per cylinder, up to 6 cylinders
1.6 L per cylinder, up to 8 cylinders
1.5 L per cylinder, up to 12 cylinders
Max pinion torque126 N·m
Max winding torque100 N·m
Turns to fully wind2+13
Weight23 kg
RotationClockwise or counter-clockwise
DimensionsL 365 mm  ·  A 117 mm  ·  B 130 mm